Customized 500-20000L/H UHT Sterilizer For Fruit & Vegetable Processing Line New UHT Sterilization Machine
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UHT sterilizer Product overview
The custom UHT sterilizer for fruit and vegetable processing lines is a high-performance system designed to provide ultra-high temperature (UHT) sterilization for a variety of liquid food products, including fruit and vegetable juices, purees, sauces, soups and other liquid products. With capacities ranging from 500 L/H to 20,000 L/H, this sterilizer is custom-built to meet both small and large-scale production needs. The machine uses advanced ultra-high temperature sterilization technology to ensure that the product does not contain harmful microorganisms while retaining its taste, color and nutritional quality.
UHT sterilizer Main features and advantages:
1. Ultra-high temperature sterilization process
High Temperature Processing: UHT sterilizers operate at temperatures from 135°C to 150°C (275°F to 302°F), rapidly heating products in a very short time (2-5 seconds). Rapid exposure to high temperatures destroys harmful bacteria, yeast, mold and other microorganisms without affecting product quality.
2.High-quality structure (SUS304/SUS316 stainless steel)
Durable Food-Grade Stainless Steel: The UHT sterilizer is made of SUS304 or SUS316 stainless steel, which is corrosion-resistant and designed for long-term use in harsh food processing environments.
3. Flexible and customizable production capacity (500 L/H to 20,000 L/H)
Scalable solution: UHT sterilizers offer a wide capacity range from 500 L/H to 20,000 L/H, making them suitable for a variety of production sizes, from small artisanal producers to large industrial processing lines.
4. PLC control system
Programmable Logic Controller (PLC): The sterilizer is equipped with a PLC system for precise and automated control of the sterilization process. This ensures consistent temperature and pressure control, reducing human error and ensuring product quality.
5. Efficient heat exchange system
Tubular Heat Exchanger: The UHT sterilizer features a tubular heat exchanger design that ensures efficient heat transfer for fast and even heating and cooling of the product. This helps reduce sterilization time and helps maintain the quality of the juice or puree.
6. Low energy consumption and high cost performance
Energy-Saving Design: UHT sterilizers feature heat recovery and optimized heat transfer to minimize energy consumption while maintaining consistent sterilization performance.
7. Easy to maintain and clean
Cleaning in Place (CIP) System: UHT sterilizers can be equipped with automatic CIP cleaning systems for easy, efficient and hygienic cleaning between production runs. This reduces downtime and ensures equipment remains in optimal condition.
8. Security features
Pressure Relief and Safety Valve: Equipped with safety valve to maintain safe pressure levels during operation.
UHT sterilizer typical application
| Typical application | Mango pulp | Coconut water | UHT milk | Fruit juice |
| Flow | 1000l/h | 3000l/h | 5000l/h | 8000l/h |
| Power | 13 | 11 | 12 | 20 |
| Temperature in | 40 | 4 | 4 | 55 |
| Sterilizing temperature | 108 | 80/ 140 | 137 | 125 |
| Holding time | 120 | 90 /8 | 5 | 15 |
| Temperature out | 40 | 10/35 | 25 | 85 |
| Note | The flow and temperature could tailor-made as per project demand from 500-20,000L/h |
UHT sterilizer pictures
Advantages of UHT sterilizer
Excellent product quality: retaining the natural taste, color and nutritional value of fruit and vegetable juices, purees and sauces.
Scalable to all production sizes: Whether small or large-scale production, the system offers flexibility with capacities from 500 L/H to 20,000 L/H.
Energy-efficient: Heat recovery and energy-saving technology ensure low operating costs.
Easy to use and control: PLC and HMI systems make it easy to automate and monitor the sterilization process.
Hygiene and Safety: Meets all global food safety standards ensuring the final product is safe for consumers.
Long shelf life: Extend the shelf life of fruit and vegetable products without refrigeration and reduce food waste.
UHT sterilizer Technical Specifications (Typical Model)
Sterilization capacity: 500L/H to 20000L/H (can be customized according to factory scale)
Temperature range: 135°C to 150°C (275°F to 302°F)
Retention time: 2-5 seconds (short sterilization time, retain nutrients)
Material: SUS304 or SUS316 stainless steel (food grade, corrosion resistant)
Control system: PLC with HMI interface for convenient control and monitoring
Power supply: 380V/50Hz (or customized according to regional electrical standards)
Heat Exchanger: Tubular design allows for fast and efficient heat transfer
Energy Recovery: Built-in energy-saving heat recovery system
CIP Cleaning: Integrated Cleaning in Place (CIP) Systems
Safety Features: Pressure relief valve, alarm and automatic shutdown system for safety.
UHT sterilizer Application areas
Juice: orange juice, apple juice, mango juice and other juice drinks.
Vegetable juices: carrot juice, tomato juice and mixed vegetable juices.
Purees: Pureed products used in baby foods, smoothies and flavored beverages.
Sauces and Soups: Tomato sauces, vegetable soups and other liquid foods.
Concentrate: Concentrated fruit or vegetable juice intended for storage or further processing.
UHT sterilizer Summarize
This custom UHT sterilizer for fruit and vegetable processing provides a comprehensive, energy-efficient solution for the production of high-quality sterilized juices, purees and sauces. With its powerful PLC control system, customizable capacities and energy-saving features, it is the perfect choice for manufacturers looking for a scalable, cost-effective way to extend the shelf life of liquid foods while retaining their natural taste and nutritional value.
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Customized 500-20000L/H UHT Sterilizer For Fruit & Vegetable Processing Line New UHT Sterilization Machine Images
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